NRRA: Asphalt Pavement Milling Best Practices through Enhanced Understanding of Milling Process

Status: Complete
Report Date: 02/03/2025

Summary:

This study evaluates milling parameters to provide an enhanced understanding of their impacts on the layer directly below the mill line. Five parameters were evaluated and include the time between milling and post-mill overlay construction, existing pavement structure, temperature while milling, depth of milling relative to layer interface, and rotor speed. Pre- and post-milling cores were collected adjacent to each other and evaluated for physical and mechanical properties. The measured properties of the pre- and post-milling cores were statistically compared to determine the impact of milling operations on the integrity of the asphalt concrete immediately below the mill line. Based on the results from this study, it was determined that leaving milled pavement exposed for longer periods of time or milling at cooler temperatures can cause a decrease in the strength of the layer below the mill line and a decrease in the expected pavement life of the new pavement structure. The depth of milling or changing the rotor speed while milling did not have significant impacts on the layer directly below the mill line. In consideration of the results of this study, research with a wider variety of pavements and milling conditions is warranted.

Final Deliverables:

NRRA: Understanding and Improving Pavement Milling Operations (Report #NRRA202405)